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Microwave Continuous Vulcanization (CV) Rubber Curing Oven

Vulcanization is process of converting natural rubber or rubber polymers into more durable and mechanically strengthens rubber by the process of mixing sulfur and processing. This process results in changing the cross-linking bonds within the natural rubber and making bonds more strong and non-sticky.  Vulcanization curing is achieved by heating the natural rubber or rubber polymer at very high temperature along with sulfur or any other agent, such high level of temperature rise results into changing of bond within the rubber and resulting in non-sticky, maker it lesser deformable when heated, and removes the brittleness this helps rubber to achieve the desired level of elasticity.
Continuous Vulcanization curingprocess is most common process used for variety of application. In the process Continuous Vulcanization curing rubber and accelerator is put under high temperature and pressure, this mixture is passed through the continuous heating line during the process, some of C-H bonds are replaced by chains of sulfur atoms that link with a cure site of another polymer chain. These bridges comprise amongst one and eight atoms. The number of sulfur atoms in the crosslink strongly determines the physical properties of the final rubber article. Short cross-links give the rubber better heat resistance. Desired level of heat can be maintained by hot air heaters or microwave heaters.
Microwave heaters have proven their self better than conventional hot air heating process. In the process of continuous vulcanization when curing package is placed within the microwave heaters then as compare to hot air heaters, microwave acts very quickly by directly targeting inner moisture content within  the rubber and this helps in achieving quick results. Few of the other advantages those microwaves based continuous vulcanization curing oven offers over conventional continuous vulcanization curing oven are as follows:
1)      Higher rate of heat transfer
2)      Faster processed out
3)      Better quality of heating
4)      Compounds are formed properly
5)      Microwave heaters are compact as compared to conventional heater
6)      No wastage of energy

KERONE has over 40 years experience in answering the process needs heating industries and we have established our names in list of trusted vendors and technology partners for major rubber manufacturer and rubber industry consultants. Our ranges of heating products for rubber vulcanization are crafted with high quality raw material and with best technology to offer the best suitable process equipment. For any query please feel free to write us at info@kerone.com 

Comments

  1. Hedinair Ovens12 January 2018 at 04:24

    Nice Blog.Good to see this. Thanks for Sharing with us.

    Rubber Curing Ovens Uk

    ReplyDelete
  2. Olivia Wilson3 March 2022 at 07:52

    Industrial powder coating batch ovens are available in a broad range of conventional sizes to suit several applications (custom sizes are also available upon request). A powder curing oven application is the most acceptable option if you require powder curing applications. You may save time and money by lowering the rework needed by using our powder curing ovens designed to prevent powder from flying away. Industrial powder coating ovens employ a design that ensures the air is distributed uniformly down the length of the work area, resulting in higher-quality finishes and shorter cure periods.

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  3. Smit Patel29 September 2022 at 05:24

    Good informative and helpful blog on Microwave Continuous Vulcanization. I am the owner of TWIN Engineer’s Microwave heating technology, and this blog is very helpful for those people who are new in this industry or those who wants to start business regarding same.

    ReplyDelete

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