Skip to main content

Industrial Heating System for Biscuit and Cookies Baking

Biscuits and cookies have been part of our life since long time, we all love and like to eat some or other type of biscuits or cookies due its brand, taste, health benefits and many other reasons. One thing that we all love about them is their crispness, crispy and crunchy biscuits have always been first choice as biscuit and cookie lover. If it’s not crunchy then as consumer we never felt like we have some good biscuit or cookie and some it’s not baked properly, even if it’s over crunched and browned lots then also it gives taste like its burned while baking. Hence baking of biscuits and cookies become very important and critical for them to taste at best.
Baking is one of very critical process in biscuits and cookies manufacturing plants, and it’s defined in food processing as process to heat the food to reduce its moisture completely and give them sustainable solid structure, so that they can last for longer time duration. In short the baking is kind of cooking food by the manner of direct heat. Most important part or need of baking is heat that is applied to biscuit or any other item to be baked. Hence the process of baking is completely dependent on the heating system and heat temperature that is applied in baking.
The conventional heating system has been used in baking process from longer time but having many limitations such as
·         Longer time to bake
·         Larger area in for baking system
·         Response time is huge
·         Temperature control is difficult
·         Fuel consumption is high
·         Irregular baking

due to above limitations the conventional heater based baking ovens have not able to deliver the desired quality of product. But in past there was no choice but to use the conventional heating technology in baking process, but as the time has change an introduction of infrared and microwave heating systems started getting popularity in industrial heating and market needed well baked high quality product.
Higher productivity with good quality in lesser time can be achieved at lower opex cost. Conventional heaters based baking ovens had always faced issues of incomplete baking as the conventional heating/drying technique used to heat the biscuits and cookies from the outer surface to inner, this many time lead to baking outer surface fully and the inner part left unbaked. This ultimately resulted in customer complaints about the biscuits and cookies. Microwave heating systems provided best solution to this problem as it heats from inside- out, so microwave based baking ovens produces biscuits and cookies which were well cooked from inside but the out crust of the biscuits and cookies still not able to take the texture that should have. Hence the engineers had thought of the combining infrared and microwave heating system as new hybrid solution to specified need of the industry.
The infrared heating system works similar to that of conventional heater with advantages such as the higher speed of productivity in lesser time, requires smaller space, highly controllable and fuel efficient. This bakes the biscuits and cookies from outer crust and gives it the texture that is needed.
Hence hybrid system works best with infrared heater drying outside-in and at the end using microwave heating system to heat inside-out, hence giving perfectly baked crispy and crunchy biscuits and cookies ready to delight the biscuit and cookies lovers.

Comments

Post a Comment

Popular posts from this blog

Artificial Intelligence (A.I) in Food Industry

  When discussing about the food industry, technology isn’t generally the first thought that comes to mind. But these days, technology in the food industry is a required part of   food production   and delivery processes. We find food through applications, and manufacturers produce it with the help of robotics and data processing. Tech could remarkably enhance packaging, increasing shelf life and food safety. The eminence of food is also improving while manufacturing costs are less. Knowing what better to produce in huge amount of numbers is the key to increase revenue. Customer and market insistence are changing very fast, so it is even more important to be one-step ahead of the competition. Explaining the most habitual tastes and preferences is the most praised thing for a food business owner as well as for a food manufacturer. For example, the newest trends in food tech are attached to a stream of healthy lifestyle followers. In order to recognize them,  Machine Learning  utilizes t
Post a Comment
Read more

Different Types of Sterilization Process

  Sterilization can be accomplished by an amalgamation of heat, chemicals, irradiation, high pressure and filtration such as steam under pressure, dry heat, ultraviolet radiation, gas vapour sterilants, chlorine dioxide gas etc. Successful sterilization strategies are necessary for working in a lab and negligence of this could lead to severe consequences, it could unexpectedly cost a life. So what are the more frequently utilized methods of sterilization in the laboratory, and how do they work? The Sterilization is conveyed out by the methods according to requirement. The methods are: 1. Moist Heat Sterilization 2. Dry Heat Sterilization 3. Gas Sterilization and Others. Moist Heat Sterilization:  Moderate pressure is utilized in steam sterilization. Steam is utilized under pressure as a means of accomplishing an elevated temperature. It is dominant to confirm the accurate quality of steam is utilized in order to keep away the problems which follow, superheating of the steam, failure of
Post a Comment
Read more

Microwave Continuous Vulcanization (CV) Rubber Curing Oven

Vulcanization is process of converting natural rubber or rubber polymers into more durable and mechanically strengthens rubber by the process of mixing sulfur and processing. This process results in changing the cross-linking bonds within the natural rubber and making bonds more strong and non-sticky.  Vulcanization curing is achieved by heating the natural rubber or rubber polymer at very high temperature along with sulfur or any other agent, such high level of temperature rise results into changing of bond within the rubber and resulting in non-sticky, maker it lesser deformable when heated, and removes the brittleness this helps rubber to achieve the desired level of elasticity. Continuous Vulcanization curingprocess is most common process used for variety of application. In the process Continuous Vulcanization curing rubber and accelerator is put under high temperature and pressure, this mixture is passed through the continuous heating line during the process, some of C-H bo
3 comments
Read more