Skip to main content

Heat Treatment Solutions for the Automotive Industry

 The vehicles that we utilize to travel to work, home, and beyond are built almost entirely of components processed using an application requiring heat. Not all of the applications need a melting forge or heat treating forge. Some need an industrial oven at a lower temperature. Contemporary industrial operations face relentless environmental and economic pressures: systematic use and management of resources and energy, emissions reduction, process reliability. These challenges can only be raised by constantly improving methods and process technology.

In the automotive field, for example, improved heat treatment processes increase the strength and toughness properties of metallic structural components, and contemporary surface engineering technologies reduce the effects of abrasion and attrition.

Heat treatment is a managed process used to alter the microstructure of materials such as metals and alloys to pass on properties which benefit the working life of a component, for example increased surface hardness, temperature resistance, ductility and strength. There are numerous group of heat treatment processes major ones being annealing, normalizing, tempering and hardening.

Annealing is fundamentally a stress relieving process in which material is heated at a temperature above its upper critical temperature and is cooled in furnace itself.

Normalizing is a grain purifying process in which material is heated just like annealing but is cooled in still air.

Hardening is the process of heating the metal well above the upper critical temperature and then relieving it in medium like oil and water. Tempering comprises reheating of previously hardened material to increase its toughness by heating it below the lower critical temperature of the material and then cooling it in air.

The property of the substance is the function of its grain structure and therefore refined grain structure imparts better strength and reliability after undergoing heat treatment.

Parts heat treated include automotive body parts including lightweight aluminium body parts and high-strength steel structural parts. The vast number of engine and transmission parts is also heat treated not to mention many automotive stampings and fasteners. The heat treatment of gears and transmission parts is a huge part of the automotive market. Automotive glass is also “heat treated.” Processes vary widely and include

  • Annealing
  • Stress relieving
  • Hardening
  • Surface hardening
  • Through hardening
  • Carburizing
  • Cartonitriding
  • Ferritic nitrocarburizing (FNC)
  • Nitriding
  • Solution heat treating of Aluminium
  • Controlled atmosphere brazing of automotive heat exchangers

We at KERONE have a team of experts to help you with your need for Heating Treatment from our wide experience. For any query write us at info@kerone.com or visit www.kerone.com.

Comments

Popular posts from this blog

Different Types of Sterilization Process

  Sterilization can be accomplished by an amalgamation of heat, chemicals, irradiation, high pressure and filtration such as steam under pressure, dry heat, ultraviolet radiation, gas vapour sterilants, chlorine dioxide gas etc. Successful sterilization strategies are necessary for working in a lab and negligence of this could lead to severe consequences, it could unexpectedly cost a life. So what are the more frequently utilized methods of sterilization in the laboratory, and how do they work? The Sterilization is conveyed out by the methods according to requirement. The methods are: 1. Moist Heat Sterilization 2. Dry Heat Sterilization 3. Gas Sterilization and Others. Moist Heat Sterilization:  Moderate pressure is utilized in steam sterilization. Steam is utilized under pressure as a means of accomplishing an elevated temperature. It is dominant to confirm the accurate quality of steam is utilized in order to keep away the problems which follow, superheating of the steam, f...

Electromagnetic Energy in Food Processing

  The use of electromagnetic energy in food processing is considered with respect to food safety, nutritional quality, and organoleptic quality. The results of nonionizing radiation sources such as microwave and radio-frequency energy and ionizing radiate on sources. Nonionizing microwave energy sources are more and more used in home and industrial food processing and are well-accepted by the end users. But, even though new-fangled Food and Drug Administration approval of low and intermediate ionizing radiation dose levels for grains and further plants products. Microwave  and  radio frequency  energy are allotments of the electromagnetic spectrum that can redeem heat to foods selectively and systematically. Explicitly, microwaves interrelate with water in foods to heat preponderant those allotments that are wet. End users are usual with microwave ovens as household appliances used to warm and cook foods, defrost frozen foods, and pop popcorn. On an industrial scale,...

Industrial Heating System for Biscuit and Cookies Baking

Biscuits and cookies have been part of our life since long time, we all love and like to eat some or other type of biscuits or cookies due its brand, taste, health benefits and many other reasons. One thing that we all love about them is their crispness, crispy and crunchy biscuits have always been first choice as biscuit and cookie lover. If it’s not crunchy then as consumer we never felt like we have some good biscuit or cookie and some it’s not baked properly, even if it’s over crunched and browned lots then also it gives taste like its burned while baking. Hence baking of biscuits and cookies become very important and critical for them to taste at best. Baking is one of very critical process in biscuits and cookies manufacturing plants, and it’s defined in food processing as process to heat the food to reduce its moisture completely and give them sustainable solid structure, so that they can last for longer time duration. In short the baking is kind of cooking food by the manne...